Wednesday, April 29, 2015

April Update


April has been a different time for me with ups and downs with my wife having major surgery so not much has gotten done - Absolutely no time in the train room.  After her my wife's surgery and whilst she was still in hospital Rossco (Aka Ros from Oz) came over for a bite and we had a few bottles of wine and spent the entire evening catching up on the Train Masters TV shows - thanks Rossco I had a great night and a great nights sleep too!

The Production PCB's have arrived and I have started assembly of the Dual Block Direction Sensing (DBDS) modules required for the top level of my layout which is to be the first installation to be completed.

The Top Level Signals controls assembly planning is complete and the construction commenced. Ralph DeBlasi has started a video series called Sayer Shops on YouTube and Pierre has missed out once again on his training - sorry mate!

Production PCB's 

They have arrived!




Dual Block Direction Sensing (DBDS) modules

Let the assembly begin....




Top Level Signals

Signal number nomenclature had to be determined and consolidated with direction sensing feeds to determine wire numbering between "section nodes" and the central signal controls. Block occupancy will be another "set of wires" to be run between the DCC Booster control boards and the central signal controls. Similarly the turnout states will be provided from the existing central control panel connections.

Design Details

Here is the logical progression of developing the wiring looms from the central control board.  There are four distinct groups of wires 1) the individual signal head (RYG - 4 wires)  2) Photo Transistors for Direction sensing 3) Block Occupancy  & 4) Turnout states.


These diagrams below cover Block numbering & Turnout numbering

Electrical Blocks

Electrical Blocks and Turnouts

Photo transistor direction sensors

Signal Head Designations

Grouping of wire runs to Section nodes















Signal Controls Physical Layout Planning

The plan is something like this...




Physical Layout Construction


Signal Head RYG wiring
3 Light Signal Module to RJ45 plug and "signal common" wires installed
Block occupied and links to adjacent "Yellow control" outstanding


Sayer Shops

Ralph DeBlasi the owner Lehigh Valley - Wyoming Division has started a "how to" weathering series on YouTube so I have found the paint like he is using from BNA MODEL WORLD (based in Melbourne with good freight prices) and have gotten the basic set of colours that he proposes o use.


He has posted some photos of his models on his Facebook page that look really great so I look forward to learning how Ralph does things and giving it a go sometime soon.



Once again I am not sure just how much "hobby time" I will get for the next month or two whilst my wife convalesces but I am sure there will be some....


That's it for this month.

Thanks again to those that continue to help me achieve my ambitions and hello once again to all my followers!

Till the end of May 2015.





-ooOOOoo-



Wednesday, April 1, 2015

March Update

This post is a bit late as March has been a different time for me with ups and downs...  Dad's 100th Birthday was a high point but finding out my wife is up for surgery was a substantial low.

This month I attended Wayne's first running session I had a nice afternoon that lasted over two hours. I got a wayside freight and ended up with more than 20 cars and at the first station without a cross and with slack in the schedule I was able to block the cars. The rest was plain sailing. Nice to meet some new people and catch up with a modeler I had not seen for over two decades!

The new Prototype PCB's have arrived and I have assembled and tested them subsequently placing the bulk order to meet the needs of Wayne & I.  Wayne & I have decided that the top level of my layout will be the first installation to be completed.

Some of the crew came and helped to finish the sealing up the train room.

Pierre had another training session but with the other happenings he has missed out on any more - sorry mate!

Prototype PCB's 

The Standard Signal Control Modules (SSCM), Junction Modules (JCTM) and Input Isolator Modules have arrived and I got busy and added the components.



Standard Signal Control Module


The second production prototypes (Version 1.4) has arrived and I have modified the previous ones (Version 0.97). The new versions are considerably smaller than the previous ones.

Upon examination of Wayne's layout there are a number of situations where the passing siding has additional turnouts either leading to stub tracks or other yard tracks.  With Version 1.4 there are four additional configurable inputs on the east and west controllers that can be used to cater for these eventualities.  I have amended the C++ code for the micro controllers and they have tested OK.


The top two are Version 0.97 and the bottom one is Version 1.4

Testing the SSCM






Junction Control Module


The production prototypes have arrived and I have built four units.





Each of the units will be configured for its actual configuration on the layout. The basic configuration takes 5 turnouts in a junction as shown below.


Three additional configurable inputs have been included on the micro controller which assesses and determines the "allowable routes (A-G)" and based on its C++ coding the "Active route" is passed to the East and West Controllers that determine which signals require a "Red" condition.  These "Red" conditions are fed into the standard 3 Light Signal Modules which control each individual signal head.

Input Isolation Module


The design had a flaw so each block of 10 now does 9!

Two completed modules caters for 36 inputs

Sealing the Train Room

Thanks to Ross, Rossco (aka Ros from Oz) and Chris for completing the cladding.  Now I need to get some paint and finished it off.  I still need to put some expanding foam into the flutes in the Bondeck between the brickwork and the underside of the upper story floor.





I am not sure just how much "hobby time" I will get for the next month or two but I am sure there will be some....


That's it for this month.

Thanks again to those that continue to help me achieve my ambitions and hello once again to all my followers!

Till the end of April 2015.





-ooOOOoo-